Then read below to learn more about the quality and excellence with which we make Legacy billiard tables.
All of our products are manufactured at our factory, Exact Wood Manufacturing Co. Ltd., in southern China. Since we make the products ourselves, we have control over all factors involved in the manufacturing process such as product design and development, production, finishing, quality control, packaging, and shipping.
Our U.S. marketing and merchandising department works closely with our overseas design engineers to make sure Legacy offers the finest products imaginable at price points that meet consumer demands. Our goal is to be a leader when it comes to domestic styling and construction combined with competitive pricing. Additionally, we bring something to the table that no other manufacturer offers…a complete, matching game room of furniture manufactured and finished under one roof!
Legacy’s manufacturing facilities encompass over 600,000 sq.ft. of warehouse, office, and production space. We continuously evaluate the performance of our existing production tools (machinery, processes, and staff) versus production demand and invest in new equipment, improved procedures, quality staff etc., as needed. The factory combines up to date technology such as CNC machines, auto carvers, sanding masters, rotary lumber lamination machine and auto carvers with old world master craftsman skills. Legacy currently has about 150 trained master carvers that apply their skills to allow us to say that our products are truly “hand carved”!
Legacy currently has two (2) types of finishing lines. The first is electrostatic with a suspended conveyor. This system encompasses 5,000 feet with three (3) disc rooms and eight (8) painting booths. The second is a floor conveyor, which is 2,000 feet and has twelve (12) painting booths. Our experience in the furniture business combined with our close relationship with the experts at Valspar put us at an advantage over our competition by allowing us to put a “fine furniture finish” on all Legacy billiard tables and game room furniture.
Legacy uses the finest materials available. We use only the highest-grade (FAS) U.S. lumber for our solid maple and oak products! We use industry respected HumeWood MDF as the core for our veneered items. All of our finishing materials are supplied by the most well respected name in the finishing business, Valspar, which recently purchased the Lily Company. Our slate is quarry-mined, precision cut, diamond-honed, and polished to within ten thousandths of an inch. Our pockets are 100% leather, #6 iron, and custom matched to our tables. When you think about what goes into our products, the value you receive looks even better, doesn’t it?
We realize that our product will be handled several times before it gets into our customers’ hands, so we take extra care with the packaging of our products by using material like heavy duty cartons, protective crates, and inner packaging support. Our easy to assemble, KD table construction allows for condensed packing resulting in minimal storage requirements for our dealers.
The front of our building says it all, “QUALITY IS OUR LIFE”! We mean it! One of Legacy’s main goals is to provide products to our customers that we would proudly display on a showroom floor or in our own homes. Our QC managers play an important role in helping us achieve this goal. A QC manager at Exact Wood carries a great deal of authority. They have the authorization to completely shut down the production line if they spot a problem. QC managers are placed at every production station in the factory, and we follow QC procedures that are acceptable under ISO certification.
